Step 4: Prepare the BBQ Glaze
In a small bowl, mix the barbecue sauce with honey and chili flakes if using. This glaze will add a rich, sticky coating to the shells.
Step 5: Rest (Optional but Recommended)
Place the wrapped shells in the refrigerator for 2–4 hours. This helps soften the pasta slightly as it absorbs moisture from the filling, ensuring a tender texture after cooking.
Step 6: Cook the Shotgun Shells
Option A: Smoker (Best Flavor)
- Preheat your smoker to 120°C (250°F).
- Place the shells directly on the grates.
- Smoke for about 60 minutes.
Option B: Oven (Alternative)
- Preheat your oven to 180°C (350°F).
- Place shells on a baking tray lined with foil.
- Bake for 45–60 minutes.
Step 7: Add the BBQ Glaze
After the initial cooking time, brush each shell generously with the BBQ glaze. Return them to the smoker or oven and cook for another 15–20 minutes until the bacon is crispy and the sauce is caramelized.
Step 8: Serve and Enjoy
Let the shotgun shells rest for 5 minutes before serving. This helps the filling set slightly and makes them easier to handle.
Serve them hot with extra barbecue sauce on the side, and enjoy the perfect balance of smoky, cheesy, and savory flavors.
Tips for Perfect BBQ Shotgun Shells
- Don’t skip the resting step: It helps the pasta cook properly.
- Use thin bacon: Thick slices may not crisp up well.
- Seal the ends well: This keeps the filling from leaking out.
- Experiment with fillings: Try adding jalapeños, different cheeses, or even swapping beef for chicken.
Final Thoughts
BBQ Shotgun Shells are more than just a fun name—they’re a creative, indulgent dish that brings together the best of barbecue and comfort food. Whether you’re using a smoker or a simple oven, the result is always satisfying and packed with flavor.
Once you try them, they’ll quickly become a favorite in your recipe rotation.
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